400ex Shift Shaft Replacement

Labor costs are estimated between $79 and $100 while parts are priced at $49. shifter shaft. If the shift motor checks good, remove the cover the shift motor is bolted to. This allows us to supply quality parts at competitive prices. His 2nd and 3rd gear shift forks and. No problem though I went to. Select your address # Description SHAFT, GEARSHIFT FORK GUIDE 24241-KCZ-000. If the transmission wants to jump out of gear, usually second gear, under power, take a good look at both the Dogs and the holes they fit in and the sides of the Shifter Forks for wear. I noticed the other day that when i get on it and rock from side to side (stationary with engine off) the axle stays still but the rest of the quad moves and clicks sort of. Choose quality Timken transmission shift shaft seals to stop leaks. Carefully work the hook of the seal between the lip and shaft. Replacing the mode shifter and shaft assembly is a time consuming repair that requires you to disassemble the majority of your washer. remove shifter, remove circlip if equipped Drain oil, pull clutch cover, pull clutch. The stock Harley shifter linkage will fail on you at some point. 84 YAM YTM 200 Shift Shaft Replacement My question before I even start tearing into this thing is does anyone have the steps or instructions on removing the shift shaft? I have a manual coming but its going to be a week or so till I get it and I would like to try and get it removed this weekend. The outer shaft is the shifter shaft. Automotive Replacement Counter Shaft Bearings; Tusk Folding Shift Lever Black/Red Tip - Fits: Honda XR400R 1996-2004 ATV Nerf Bar Net compatible with for. Not Finding Gears. Compare prices & save money on Automotive Parts. if you've got a welder, i would do both. RMATVMC contacted me with your question about length of the Tusk shift lever, so I assume the part number you are looking at is the same as the one I purchased from them 2 years ago - from their. the clutch cover on the right side of the motor will need to be remover along with the clutch and the outer clutch basket #1 to replace the shift shaft. Replacement Shift Arm Shaft for the TH400. Shift Shaft found in: Jake's Club Car DS / Precedent Sport Shifter (Fits 1985-Up), Yamaha Jake's Sport Shifter (Models G14-G22), Yamaha Jake's Sport Shifter (Models G29/DRIVE), The hassle of shifting your golf cart from forward to. Used when adding forward controls to FXD, FXR models and eliminating the mid-shifter shaft Plugs holes in inner primary cover for a finished look Anodized billet aluminum, complete with O-rings, bolt and locking tab Made in the U. After checking things over a little it seemed the shift lever was loose on the shift shaft coming out of trans. There is a shaft that enters the final drive that is used to shift between the three speed ranges. How do you adjust the timing on a 04 honda 400ex? - Answered by a verified Motorcycle Mechanic We use cookies to give you the best possible experience on our website. If there is any damage, it will be noted. Please read the description for model fitment. Kenworth T880 2015, Shifter Shaft Extension by United Pacific®. 2003 HONDA TRX 400EX Parts & Accessories. Tusk Replacement Fender Rivets $4. Sounds like you are talking about replacing the 'shift shaft seal'. Showing the single result. Honda Trx400ex TRX 400ex 440cc Big Bore Cylinder Piston Rings Top End Kit 99-08 Honda Trx400ex TRX. Only real difficult was removing the hub nut. Only real difficult was removing the hub nut. The shifter is welded on to the shift shaft, the guy I got it from said the man that HE bought it from welded it on there because the slpines got stripped. is there a certain way it is set in. I will be happy to resolve the problem. Tusk Folding Shift Lever Black/Red Tip - Fits: Honda XR400R 1996-2004. If it doesn't slide right out you will need to file the edges of the end of the shaft where it is mushroomed. Whether you want to upgrade or whether you want to replace factory parts, we have everything. The ease of repairing or replacing it depends on how badly it is bent and the makeup of the material structure. Buy your tensioner control shift shaft right now! Shop a bunch of Tensioner Control Shift Shaft in stock online. This is also an excellent time to replace the shifter shaft oil seal if needed. lever - shifter shaft Lever - Shifter Shaft: R3004402 | R&R Products, Inc. Labor costs are estimated between $79 and $100 while parts are priced at $49. Then my neighbors friend came over and said "can i ride it?" I said "sure" so he ripped it down the road all fine and when he got back it died right in front of us. Shift Linkage in-stock with same-day shipping. Browse a lot of corvette zf in stock online. It may also damage the case bore if the shaft is tapped out. So I've got more oil on my boot. IMS 312225 Flightline Folding Shift Lever your transmission or shift shaft Foot Pedal Shift Lever Shifter for the Honda TRX 400EX 400X Sportrax. Buy FITS HONDA TRX400EX TRX 400EX CYLINDER PISTON HEAD POLISHED PORT COVER CAM SHAFT CAMSHAFT 1999-2008: Rebuild Kits - Amazon. Install #27 Key and #46 Shifter Handle on #34 Shifter Shaft. Presenting a high quality array of b18a1 gs for sale today. Is this an easy repair or do I have to split the case? PLEASE HELP. Buy your tensioner control shift shaft right now! Shop a bunch of Tensioner Control Shift Shaft in stock online. 1985 VT500C Starter, Seat, right turn signal, fuel tank 1990 TRX300FM 300 FRONT DIFF ASSY 1978 magna 750 front forks 1987 TRX250x 4 trax rear caliper needed. I have sourced a billiard ball type shift knob, but it is a threaded fit. Tusk Replacement Fender Rivets $4. If there is any wear at all on these parts replace them. Remove Main Drive Gear. It holds the drive shaft, the propeller shaft, the water pump and the gears. Shift Shaft allows you to easily change the shifting shaft on your 1984 - 1996 Yamaha 115 - 225 horsepower outboard engines without pulling off the powerhead. Then my neighbors friend came over and said "can i ride it?" I said "sure" so he ripped it down the road all fine and when he got back it died right in front of us. With the engine running (in neutral) press the shift switches. Then, two hours later on the phone, and two hours labor spent at another shop that does not know Vanagons too well, it is determined that it is not the transaxle that is the problem at all, it is just that stupid little shift shaft bushing above the fuel tank. Just thread it in, turn the bolt, and the seal is removed in seconds. Fits 400EX ATV’s. Find Trx450 R available for purchasing today online!. Buy online, pick up in-store in 30 minutes. How to Troubleshoot & Replace GE AP4380186 / WH38X10017 Mode Shifter & Shaft Assembly Honest and unbiased advice from your neighbors - see how easy it is to troubleshoot, repair, and replace GE AP4380186 / WH38X10017 Mode Shifter & Shaft Assembly!. Manual Transmission Shift Shaft Seal. Honda Foreman Manual Shift Conversion son a 2001 Foreman 450ES that was converted to foot shift and was working just been reading that the 450es transmissions are too weak for manual shift. I have a 2001 Honda Accord that has been a GREAT car until recently. Below is the 21 step process. With the shift motor removed from the engine, connect the motor plug to the wiring harness. Jeep Wrangler Transfer Case Output Shaft Seal Replacement costs between $119 and $194 on average. Replace shift bar housing if lockscrew holes are damaged. Install the splined adapter onto the shifter shaft with the arm pointing down. We have been making this for 25+ years, our sleeve was even recommended in a Harley Davidson service bulletin for stopping shifter shift leaks. Chrome FX Shifter Rod. I feel the replacement lever by Conrad is the way to go in lieu of pulling the primary, clutch, inner primary etc to replace the original lever with another factory lever. Oil needs to stay inside to lubricate properly. If you don't have a spacer to replace the heel shifter, the shifter shaft can slide to the right as much as half an inch and bind up. Purchase the J&P Cycles® Shifter Shaft at J&P Cycles, your source for aftermarket motorcycle parts and accessories, with free everyday tech support. Stronger than an OEM replacement. Changing the shift shaft seal; How to change the gear shift shaft oil seal on a CX500, GL500, CX650, GL650. Buell blast shift fork honing repair and stone honing for shift drum. You can expect the parts cost to be anywhere from $320 to $750, while the labor costs are only around $150 to $190. Some of our listings feature Stock Manufacturer Photos. Does anyone know how to replace this seal?. Remove Main Drive Gear. To reach the store nearest you, call toll free: 888-845-8456. The kickdown seal is a little trickier. You'll know you need to change your drive shaft joints when you get a small clunk before taking off in first gear. Early ones 02-04 it was a 50/50 deal if you could pull the shaft and shove in the new one. Buy Honda 420 Rancher Parts,Honda TRX420 Rancher Parts,Honda 420 Rancher Piston,Honda 420 Rancher Gasket,Honda Rancher Brakes,Honda Rancher Fenders. Gear Shift Shaft Oil Seal replacement. 1995 Honda TRX400FW Foreman will not shift into upper gears, only shifts into first or reverse. The purpose of the transfer case output seal is to prevent fluid from leaking out of transmission, where the transfer case is connected by way of the transmission's input shaft. With the clutch cover removed, can the shifter shaft be removed to replace the right side O ring or must the cases be split to replace the O ring. Before closing everything up you should install your gear shifter and attempt to shift gears. free shipping on orders over $100 // Sign in // Shopping Cart. This site is dedicated to selling OEM Honda motorcycle parts, ATV parts and watercraft parts. The shifter shaft breaks off at the groove where the bolt should hold the shift lever in place, leaving behind a stub too short to hold the shifter on. On the high end, the cost can be as much as $2,000. Tap the shifter shafts part way out of the transmission (fig. Also check the washers etc. Black Shifter Shaft Extension * High Quality Gear Shift Extension * 12 Inch x 3-4 Inch Diameter * Thread Size 1-2 Inch 13 UNC X 1 Inch Long * Sold Individually * Warranty On Shaft Extensions Against Defects In Workmanship and Material From Date Of Purchase. thanks to replace it all. Early ones 02-04 it was a 50/50 deal if you could pull the shaft and shove in the new one. remove shifter, remove circlip if equipped Drain oil, pull clutch cover, pull clutch. It is positioned to pull the shift pawl out towards the sfift drum pins. Took the transmission cover off to slide the shifter shaft out after removing the shift lever and it only sIides halfway out before it catches on something. Drive Shaft Repair Cost. Had some marks where the seal rides. 2006 Honda FourTrax Foreman 4X4 ES. The kickdown seal is a little trickier. Reinstall the shift levers and reinstall the transmission crossmember. Unlock the shifter knob by turning conterclockwise on the chrome part of the knob until it stops, only 1/4 of a turn is necessary. Transmission Shift Fork Replacement How-To This write up was done on a 2007 Speed6 transmission, but should apply to all generations, with slight variations possible. I found a revised part in EPC and ordered it. Read Vollrath XMIX8216 product reviews or buy any Vollrath product. FXR Foot Peg Mount Extension, Right Brake Side, Mid Control we are including a replacement Fine Thread Grade 8 Bolt for the spline clamp. The factory shaft is just a little too wide to accommodate most of the aftermarket shift knobs. How to replace shift lever bushing?? you can upgrade to the USRT bushing so that you don't have to replace the whole relay lever, the other 2 bushings on the. 99 You save 20%. Your appliance may differ depending on the manufacturer and model. 5° shaft with broken coupler teeth on the gear. I've been leaking tranny fluid everywhere lately. 03-07 Saab 9-3 Engine Motor Turbo B207l Low Pressure Vin S 2. The Ex Honda shown on this page are offered for sale at deep discounts. You also need to remove the shifter from the shift shaft on the left side of the. remove shifter, remove circlip if equipped Drain oil, pull clutch cover, pull clutch. Install #24 Retaining Ring on #34 Shifter Shaft. C4 Shift Lever Seal Replacement from Outside I have a leak in my C4 transmission at the inner shift lever location. If it doesn't slide right out you will need to file the edges of the end of the shaft where it is mushroomed. All of our Mercury parts are sold and priced EACH. It is not uncommon for the original shaft to be rusted to the point that. I ordered replacement parts for both, but would like to preview the repair process necessary to replace the spindle shaft. Download 1999-2002 Honda Fourtrax 400EX Service Manual. Shop online for OEM Shift Shaft parts that fit your 2006 Yamaha RHINO 660 4WD (YXR66FAVGR), search all our OEM Parts or call at 1-866-842-0086. TTR 125 Shifter to Replace OEM Shifter Linkage Save yourself some time, just hack the end off the shaft on the bike, try not to cut the cases. I also learned that there is an oil seal over the bushing. Please note, this listing is for a SPECIFIC SIZE / COLOR / FITMENT / APPLICATION. Made of high quality steel and painted black with a rubber shifter tip. Big Rig Chrome Shop is a leading aftermarket parts and accessories dealer for semi trucks. 4 out of 5 stars 12. We're the source for any Honda Parts you may need - Covers, Accessories, or any Replacement Parts! Honda Parts House is owned and operated by Babbitt's Online. If the gear has broken teeth it is a good idea to replace both it and its mate on the other gear shaft. Looking for 400ex Honda? We feature 400ex Honda for sale online. Here (on the right) is an early 17. The spring goes on the shift shaft. For a vast majority of bikes, you replace the shift shaft from the right side of the engine case. Shop the best Harley-Davidson Touring Shifter Components at J&P Cycles. If you own a Chrysler, Dodge, or Plymouth vehicle and discover that the transmission will shift from first to second gear but will not shift out of second gear, your vehicle has locked itself into “limp-in” mode. The Ex Honda shown on this page are offered for sale at deep discounts. This shaft prevents shift linkage drag and lockup on 2001 through 2015 Harley-Davidson FLs that do not have a grease fitting on the primary case. All chapters in the Honda, Polaris, Yamaha, Can Am, Kawasaki, Arctic Cat, KTM and Suzuki service manuals apply to the whole vehicle and illustrates procedures for removal/installation of components that are in detailed step-by-step fashion. Stronger than an OEM replacement. RockAuto ships auto parts and body parts from over 300 manufacturers to customers' doors worldwide, all at warehouse prices. Remove inner shift boot. Trx400ex 400ex TRX Honda Top End 99-08 440cc Rings Cylinder Kit Bore Big Piston Piston Kit Big Bore Trx400ex 440cc 99-08 Rings End 400ex Cylinder Honda TRX Top. Allows changing shifters without changing the shaft in the transmission. removal · 2007 450er transmission oil problems · 400ex CV shaft problems · 92 250x? vs 250r? new here :) · 2000 honda rancher 350 4x4 electric shift 12 volt accesory install again · Need Service manual for 02 400EX or help plz! Honda Rancher 350 Manual Shift Problems >>>CLICK HERE<<< 350 question. Hi, ive been told that its quite common on many Triumphs for the gear shift shaft oil seal to leak, can owners please tell me if this is common on the Trophy's and if its related to. downshift shaft and install downshift lever in position on shaft. 16 inches tall, not for tractors with remote valve. Before removing the original shift levers, note the orientation. It is not a service part. *Replacement Honda ATV electronic shift sensors. By how much it should move when those two arms of the shift shaft assembly spread apart. Shift Shaft Retaining Pin for the TH400 I promise you that the next transmission I have to replace or any other person I hear of needing a transmission I will be. How do I replace this seal?. it will take stress off of the bolt that does through it. If the shift shaft requires replacement a gearbox teardown is required to access the shift fork-to-shift shaft retaining bolt. 84 YAM YTM 200 Shift Shaft Replacement My question before I even start tearing into this thing is does anyone have the steps or instructions on removing the shift shaft? I have a manual coming but its going to be a week or so till I get it and I would like to try and get it removed this weekend. First go to the advance auto parts web site, then click on, shop online,put your car model in, click on replacement parts, click on transmission bearings and seals, click on a/t shift shaft seal,write the part number down and go to advance and tell the retard what the part number is. CT7402 - Those linkage seals seem to wear out quickly on the TH350 TH400, 700R4, TH200 TH250 and TH325. This part is located on the drivers side of the transmission,at the kickdown lever/shifter shaft. Buy Cometic Shifter Shaft Seals 5-Pack starting at 12. Over 6 years have gotten the rest of. Hope you will do well by our how to adjust the shift linkage on an automatic transmission guide. I needed to adjust the clutch and something slipped and the motor was hanging mostly by the drive shift and I think it bent. Lonestar Racing ATV/UTV Racing Parts. shifter shaft seal replacemnt on a c6. Because of their reliable design, relatively simple construction, and ease of repair; ATVs are the ideal machine for maintenance and repair at home. The average cost for a Ford F-250 Super Duty automatic trans shift cable replacement is between $128 and $149. If your shift pawl assembly is ever in need of replacement due to a broken shaft weld or a stripped shaft spline, this is the best possible replacement part. Transfer Case: Service and Repair New Process 241 (Manual Shift Transfer Case) Transfer Case Replacement Transfer Case Component Location NOTICE: When fasteners are removed, always reinstall them at the same location from which they were removed. Anyways, i have a 2004 Honda 400ex. Free Shipping. Then the shift shaft pulls out exposing the seal. 400ex shift shaft. For a vast majority of bikes, you replace the shift shaft from the right side of the engine case. Problem: Automatic transmission leaks fluid from the selector shaft, and you slowly lose your (very expensive) transmission oil. It can also be used as a direct replacement for 1982 to 2000 FL models. Replacement Shift Boot for Front Shift Conversion Shifters. Check your owner's manual for the correct removal procedure. Replace that bolt if that happens. Sold individually. pop off the spring on the foot the goes over the shift drum. Honda ATV Parts, TRX400, TRX450 parts diagram. Fitment Size 4. the only thing is there is a bit. Shifter Options For Traditional Rides. Auto Trans Manual Shift Shaft Position Switch (1) Shifter Replacement, Service & Mounting Components Easy Kit (2) Shifter Solenoids (17). Jake's Club Car DS / Precedent Sport Shifter (Fits 1985-Up) The hassle of shifting your golf cart from forward to reverse is now over. oil weep from shifter shaft. In this video we demonstrate some tips to use that will help in the removal process. By how much it should move when those two arms of the shift shaft assembly spread apart. Is it the smoking? The knocking? The grinding? Or maybe you just remembered it was time to change the oil. Made product. The bushing and oil seal are items 5 and 6 on the Mercruiser exploded diagram of an Alpha One (1984). This kit is a more economical solution than the OEM shaft and lever kit, without the added cost for such additional components as the OEM lever and pin, shaft seal and internal hex nut, which are rarely used during the rebuild. There is an oil seal located on the transmission housing that tends to leak over time. So the question isdoes anyone know what the diameter of the shifter shaft is? The way I see it I have 2 optionsto fit the new knob. Replace the leaky old seal on your transmission shift rod with top-quality Timken seals. You need the user manual which. With the shift motor removed from the engine, connect the motor plug to the wiring harness. 99 D300 Shifter Shaft 80-86 Jeep CJ. I have an 05 Electra Glide and for the second time the toe shifter has "fallen". Shifter Linkage for Dyna. Polished Billet Aluminum Shift Lever. against a drawing as PO's have been known to leave out some parts. Easy to use parts catalog. Fitment Size 4. Select your address # Description SHAFT, GEARSHIFT FORK GUIDE 24241-KCZ-000. Tusk Folding Shift Lever Black/Red Tip - Fits: Honda XR400R 1996-2004. Note: No need to remove the shift shaft to replace the seal. Takes only 2-3 minutes. That shift shaft has sheared off right where it enters the final drive housing, on the left side of the tractor, behind the HST. Be sure to replace the entire Harley shifter pawl assembly; not just the spring. Showing the single result. The Ex Honda shown on this page are offered for sale at deep discounts. Install the backing plate and lock ring, and check the clutch clearance as previously described. If you do have to cut the cam chain, check and see if the cam chain has a master link. car is at dealer, they said there is oil in there but want 1300 to replace valve cover gaskets, and sensor. Honda Starters, Shift Motors, Brushes & Solenoids. I have an 04 DL650 and. The average cost of parts of drive shaft repair is between $400 and $600. Stripped shift arms and Harley shifter shaft are a common problem for almost every model Harley Davidson. Please confirm fitment of MerCruiser parts with your serial number. com carries a large variety Hurst Comp Plus bolt-on shifter sticks. Issuu is a digital publishing platform that makes it simple to publish magazines, catalogs, newspapers, books, and more online. We have been making this for 25+ years, our sleeve was even recommended in a Harley Davidson service bulletin for stopping shifter shift leaks. Search Shift Shaft parts using manufacturer microfiche assembly diagrams. 99 You save 17%. 0l Cylinder Head Oe. A couple of things: - After you remove the shifter sleeve and before you try to put the shifter shaft back into the case bore, tape the splines of the shifter shaft before trying to get them back through the bore. boathappy: posted 11-29-2012 07:21 PM ET (US). Hurst Replacement Shifter Handles / Sticks. The lower unit on Mercury outboards must be removed to change the water pump's impeller. Ball Joints. Shifter Shaft And Forks 73. A shift shaft can get a burr on the end which can damage the lip of a new seal. Make sure the Shifter will not interfere with the dash when in Park, or with the seat when in low gear. Next you'll need to remove the VB, this can be done by disconnecting the harness and removing the 15 bolts marked in Yellow in the image to. Order Status. Thanks for the help. FOR Honda TRX 400 Rancher Carburetor/Carb TRX400FA TRX400FGA G/SCAPE 2007 NEW. When this seal leaks, it creates an oil leak down the rear of your transmission. Installation of Quarter Stick shifter on Powerglide transmission eliminates throttle pressure control linkage (kickdown valve). Automatic Transmission Shift Tube (905-102) by Dorman®. Buy a 2002 Ford F250 Super Duty Auto Trans Shift Tube at discount prices. All chapters in the Honda, Polaris, Yamaha, Can Am, Kawasaki, Arctic Cat, KTM and Suzuki service manuals apply to the whole vehicle and illustrates procedures for removal/installation of components that are in detailed step-by-step fashion. Does anyone know how to replace this seal?. Remove the shift linkage from the shaft making note of the position of the small dimple on the shaft and the clamp. Stop in the shop, call us o. BMW Driveshaft Removal, Replacement DIY, Most Models. A lot of VW Trike guys using a Beetle Chassis use this shifter to get the length they need on the shifter shaft. Transfer Case: Service and Repair New Process 241 (Manual Shift Transfer Case) Transfer Case Replacement Transfer Case Component Location NOTICE: When fasteners are removed, always reinstall them at the same location from which they were removed. lever - shifter shaft Lever - Shifter Shaft: R3004402 | R&R Products, Inc. Stock style shift shaft. Shop b18a1 gs for sale now on the internet. nothing worse than breaking a shift lever while you're in 3-4th gear lol, well maybe there is worse things, but it still sucks:p. Your Transfer Cases and Replacement Parts source with low prices and FREE shipping on orders over $50*. The best online destination and local store solution for all of your Truck and Jeep off-roading needs!. Shaft seal works best when the shaft turns true. Replacing a bad shift shaft seal on a motorcycle can be difficult to do without the proper tools and techniques. Please confirm fitment of MerCruiser parts with your serial number. Check detent ball hole for wear. Labor costs are estimated between $106 and $135 while parts are priced at $107. 400ex shift shaft. NP242 Replacement Parts ('84-'07) Crown Automotive 4167963 Shift Selector Shaft O-Ring for 88-06 Jeep Vehicles with Model NP231 & NP242 Transfer Case. If so, you don't need to drop the trans to do it - you just have to remove the pan and valve body. While waiting for me to finish and install the long awaited rebuilt engine, my patient '71 Westy has been under the wrench for other mechanical operations, including transmission and shifter attention. We carry a full line of hard-to-find OEM Dirt Bike parts, ATV parts, SxS parts and Street Bike parts. All Ex Honda listed are from our selection from Ebay. No problem though I went to. some models will have a manual shaft retainer this pops of with a tiny flat bladed screwdriver then you just pull the shaft out of the. Done this to 2 sportster an works fine to stop the oil seep. honda 400ex shift shaft installation. I found that the tail shaft seal and the shift shaft seal are both leaking pretty bad and seem to be the main leaks here on the tranny. Shift Boot Replacement 2001 Volvo S60 2. Buy Honda 420 Rancher Parts,Honda TRX420 Rancher Parts,Honda 420 Rancher Piston,Honda 420 Rancher Gasket,Honda Rancher Brakes,Honda Rancher Fenders. However mine was crumbled and glued into it's seat. Get the job done with the right part, at the right price. Buell blast shift fork honing repair and stone honing for shift drum. Our goal is to keep you riding with our wide selection, fast shipping, and great prices. He also said that he wasnt using the clutch to shift. Do not damage the bore where the seal sits in the casting. Lift the knob straight up off the shaft. Every service manual is written for the do-it-yourselfer as well as the experienced mechanic, Clymer repair manuals are the cheapest way to keep your four wheeler running properly. Cart; Login / Register; Order Status (800) 671-5507; Menu. Is this OK to use after cleaning the sharp edges off or should I replace it?. A transmission parking pawl is a metal pawl (or pin) that engages a notched ring that is attached to the transmission’s output shaft when the transmission shifter lever is placed in the “P” Park position. Find Engine Parts, Replacement Engines, And More. You remove the nut on the inside and it will stay on the kickdown shaft, slide the shift selector shaft out from the outside of the transmission, slide the other one in, line up the inside selector cam and replace the nut. Remove inner shift boot. It is intended as a. 400ex shift shaft. These are used parts, i try my best to inspect there condition. So I had to get under there and drill the bolt out. I have an 04 DL650 and. If no master link can be found, you will have to split the crankcases to replace the cam chain with a new endless one. shifter shaft seal replacemnt on a c6. Get the best deals on ATV, Side-by-Side & UTV Parts & Accessories for Honda Sportrax 400 when you shop the largest online selection at eBay. 1A Auto has a large selection of aftermarket Input Shaft and Output Speed Sensors for many makes and models, and ground shipping is always free!. Exterior; Aerodynamic Halogen Headlights; Heating, Ventilation & Air Conditioning; Front Manual High Capacity Air Conditioning; High Capacity Rear Air Conditioning Unit Includes A. Removal will be easier (for the knob as well as the rest of the parts) if the shifter is moved into the NEUTRAL position. Sounds like you are talking about replacing the 'shift shaft seal'. Read on what needs to be done to replace the shift shaft. The selector shaft or selector rod for the manual transmission is the connection between the shifter and the transmission. If there is any wear at all on these parts replace them. Do this in N position if you have large hands so when the knob is coming off of the shaft you don't hit the COMAND screen and center console. 99 You save 20%. Sloppy or difficult shifting on a manual transaxle is normally the result of shift linkage adjustment or worn shift linkage components. Nothing else. Shaft must rotate freely a full 360 degrees. For days the water was spookily flat, its surface almost silky. I couldn't get my foot under the shifter because the nerf bars I put on were a little higher than the stock pegsIs that a common problem??. A professional can perform this repair in under 2 minutes, average time for a non-professional is less than 5 minutes. If it is, don't wait any longer to get it fixed; get yourself a new clutch pedal shaft bushing kit to instantly replace the busted component. By tek_01, August 8, 2009 in XR250R & XR400R. Also Fits: Honda TRX 400X 2009 Honda TRX 400X 2012-2014 Honda XR400R 1996-2004 Yamaha RAPTOR 700 2006-2019 Yamaha RAPTOR 700R 2013-2019. Scraping off those gaskets could take longer than all the rest of the job combined. I believe it is called the outer primary cover? (I'm also new to the Harley terminology) I am very mechancially inclined so I am pretty sure I can fix it but would like some solid advice first. Re: Leaking shifter shaft on powerglide transmissi 05-03-05 05:03 PM - Post# 684996 In response to txturbo Txturbo, I'm a little confused, the shifter shaft on my powerglide has the kickdown rod attaching plate welded (looks like) on the end of the shifter shaft and behind that is the the shifter rod attaching arm. The Honda repair manuals were designed primarily for Honda factory technicians and do-it-yourself mechanics. Please note, this listing is for a SPECIFIC SIZE / COLOR / FITMENT / APPLICATION. I found that the tail shaft seal and the shift shaft seal are both leaking pretty bad and seem to be the main leaks here on the tranny. I have a 300 that striped the splines on the shift shaft and I tack welded the lever onto the shaft about 6 or 7 years ago , the shaft needs replacing any ways , so when and if I ever need to get it off , I will just cut it off with a grinder and replace the shaft at that time. Trying to replace shifter return spring. Parts Diagram Honda TRX400FW 98-01 TRX450 S/ES 98-01 We carry sealed knuckle Bearings for the TRX400/450 they will last much longer than the un-sealed stock bearings. Labor costs are estimated between $152 and $193 while parts are priced at $309. 2005 400ex left hand upper control arm. With thousands of parts to make your truck shine on the road, to many accessories to help make the long days more comfortable, Big Rig Chrome Shop has it all. I'll probably replace the tail shaft busing and seal just for good measure because of the annoying Rumble that Volvos tend to develop there. Every service manual is written for the do-it-yourselfer as well as the experienced mechanic, Clymer repair manuals are the cheapest way to keep your four wheeler running properly. Kenny, yes, you will have to remove the gear set. As you know by now there is often unfinished information on these forums. Find 400ex Motor for sale. Oil needs to stay inside to lubricate properly. Original 1986 Yamaha MOTO-4 (YFM225S) Parts. You don't have to split the crank cases, but you have to remove the clutch cover and the intermediate side case that sits between the clutch and right side crankcase. Allows changing shifters without changing the shaft in the transmission. Note: No need to remove the shift shaft to replace the seal.